Operations Readiness

Going live isn't the same as being ready.

New assets are commissioned every day without the right strategies, data, or systems in place. The result is avoidable failures, reactive maintenance from day one, and the slow erosion of asset value before it is ever realised. COSOL builds the foundation your asset needs before it enters service. Your team starts Day 1 ready - not racing to catch up.

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Readiness Team
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100s of
assets commissioned with COSOL Operations Readiness support
50+
asset-centric organisations served across mining, utilities, transport, oil and gas, and defence
4
EAM/ERP platforms our team works across - IBM Maximo, SAP PM/EAM, Pronto and Ellipse
1000s of
work instructions, BOMs, and maintenance strategies built and loaded

The cost of an unprepared asset starts at commissioning

When new equipment arrives on site at a mine, utilities facility or any other asset-centric operation without structured master data, maintenance strategies, and system-ready documentation, the consequences are immediate and compounding.

Maintenance teams default to generic OEM schedules that do not reflect your operating context. Work orders cannot be planned without bills of materials, task lists, or work instructions. Your CMMS or ERP sits empty - or worse, is loaded with low-quality data that erodes planner confidence. Early-life failures occur that were entirely preventable.

This is not a technology problem. It is a readiness problem - and it is fixable before the asset ever enters service.

What COSOL Delivers

Operations Readiness done properly is a structured data and strategy problem.

COSOL provides a complete solution for new equipment coming to site. We work with your team before commissioning. Your CMMS or ERP is loaded with the right data. Your maintenance strategies are asset-specific and built for your operating environment. Your people have the documentation they need to execute from day one.

We are platform-agnostic – our specialist teams are equally experiences in IBM Maximo, SAP ERP/EAM, and Ellipse. We work within your existing system environment, we do not dictate one. So if your organisation runs multiple platforms across multiple sites, we can service them all.

The COSOL operations readiness solution covers every element your team needs to move from delivery to fully operational, reliably.

Here are our seven Operations Readiness services:

Master Data

The foundation of every Operations Readiness engagement is quality master data. Functional Location (FLOC) builds, Work Instruction Numbers (WINs), Bills of Materials (BOMs), cataloguing, and full CMMS/ERP upload, all structured to your system and standards.

Quality master data is the backbone of every Operations Readiness engagement. Without it, your system is loaded, but not ready.

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Master Data Services

Maintenance Strategy

Asset-specific strategies with task lists, maintenance frequencies, labour requirements, and linked documentation. Built for your operating environment by asset management experts - not copied from an OEM manual and handed to your team to interpret.

Technical Writing

Work instructions, inspection sheets, and operational procedures developed to your templates. With COSOL you can also replace paper-based processes your teams take into the field required, with COSOL's OnPlan Digital Work Management App where your documentation is configured for digital execution.

PRT Development

Preventive and replacement task documentation developed in alignment with your maintenance strategy and statutory requirements.

Load Sheets

ERP-ready data load sheets built to your system specifications, and formatted for clean, auditable upload into IBM Maximo, SAP PM/EAM, Ellipse, or whatever platform you use.

Operations Readiness Assessment

A structured review of your readiness position against defined criteria. We identify gaps before they become operational risks, giving your leadership team a clear picture of where preparation is complete and where work remains.

Statutory Reviews

We review your strategies and documentation against relevant statutory and compliance requirements for your sector. Your assets enter service meeting the obligations your industry demands.
"A mining customer had 10 major HME assets arriving on site with a six-week window to achieve operational readiness. Working closely with their team, COSOL developed maintenance strategies, BOMs, and work instructions - compiled into loadsheets and bulk-uploaded into SAP before the equipment hit the ground. When the machines arrived, the customer had a fully populated maintenance schedule waiting. Not a blank system."
Bruce Hand | Capability Manager, COSOL
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Readiness Team

Asset-centric sectors we serve

Our Operations Readiness capability spans sectors where the cost of starting wrong is too high to ignore:
We have supported asset centric organisations for over 25 years, and work across IBM Maximo, SAP PM/EAM, and Ellipse - and any other major EAM/ERP platforms where required.
Trusted by organisations that cannot afford a failed start
Rio Tinto logo
BHP logo
Newmont logo
Glencore logo
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Hancock Iron Ore logo
James Hardie logo
Whitehaven logo
Santos logo
Senex logo
Ocenagold logo
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Get it right from day one.

The earlier our COSOL Operations Readiness experts are engaged, the more we can do. Most Operations Readiness programs begin three to six months before commissioning - giving our team the time to build strategies, load data, and ensure your people have what they need before the asset arrives on site.
Talk to our Operations
Readiness Team